Manufacturing Excellence

Pioneering I.V. Fluids Manufacturing Excellence

State-of-the-art manufacturing facility with FFS Technology from USA, producing 4.5 million bottles monthly across 500ml and 100ml capacities.

4.5M
Monthly Bottle Production
500ml
Large Volume Capacity
100ml
Small Volume Capacity

Realcade Lifescience Pvt. Ltd., established in 2013 in Kadi-Mehsana, Gujarat, has emerged as a leading manufacturer of sterile liquid parenterals, specializing in intravenous (I.V.) fluids. Our commitment to manufacturing excellence is evident through advanced technologies, stringent quality control, and robust infrastructure designed for global healthcare standards.

Advanced FFS Technology

1

Container Formation

Medical-grade plastic granules are melted and molded into containers within a sterile environment.

2

Aseptic Filling

Freshly formed containers are immediately filled with sterile I.V. solution, minimizing exposure.

3

Hermetic Sealing

Containers are hermetically sealed, ensuring product sterility throughout shelf life.

Manufacturing Infrastructure

LVP-1 Unit

  • 500 ml I.V. fluid production
  • 9,000-liter SS 316L manufacturing vessel
  • 6,000-liter storage vessel

LVP-2 & LVP-3 Units

  • 100 ml I.V. fluids production
  • 4,000-liter manufacturing vessels
  • 3,000-liter storage vessels

Quality Assurance

Clean Room Standards

  • Class-A Filling Areas
  • Class-C Background Areas
  • HEPA Filtration Systems

Quality Controls

  • In-Process Quality Checks
  • Super-heated Water Spray Sterilization
  • Environmental Monitoring

Global Healthcare Impact

Through our state-of-the-art manufacturing processes, rigorous quality controls, and commitment to excellence, Realcade Lifescience continues to set new standards in I.V. fluid production. Our facility's capability to produce 4.5 million bottles monthly positions us as a reliable partner in the global healthcare supply chain.