Inside Realcade's State-of-the-Art Manufacturing Facilities
A deep dive into our cutting-edge pharmaceutical manufacturing units, advanced technology, and comprehensive infrastructure.
Manufacturing Excellence Since 2013
Realcade Lifescience Pvt. Ltd. has established itself as a pioneer in sterile liquid parenterals manufacturing, particularly specializing in intravenous (I.V.) fluids. Our journey began in 2013 with a vision to create world-class pharmaceutical manufacturing facilities that would set new standards in the industry.
Our facilities, strategically located in Gujarat, combine cutting-edge technology with stringent quality controls to meet and exceed both domestic and international regulatory standards. This comprehensive overview explores the intricate details of our manufacturing infrastructure, advanced processes, and commitment to quality.
Production Capacity
Advanced facilities capable of producing both 500ml and 100ml I.V. fluid containers
Quality Standards
Class-A filling conditions with Class-C background environments
Technology
USA-sourced Form-Fill-Seal (FFS) technology for optimal sterility
Unit 1: Kadi Manufacturing Facility
Location & Infrastructure
Situated at Survey No. 891-892, near Y-Junction Narmada Canal, Karannagar, Kadi, our primary facility is strategically positioned for optimal logistics and distribution. The unit spans across a carefully planned layout that maximizes operational efficiency while maintaining strict quality controls.
Production Capabilities
500ml I.V. Fluid Production
Specialized in large volume parenteral solutions
9,000L Manufacturing Vessel
SS 316L grade for superior quality
6,000L Storage Capacity
Temperature-controlled storage solutions
Technology & Equipment
USA FFS Technology Features:
- Automated container formation process
- Integrated filling system
- Hermetic sealing capabilities
- Real-time monitoring systems
Quality Control Measures
The facility maintains Class-A conditions during the filling process, supported by a Class-C background environment. This is achieved through advanced HVAC systems and regular environmental monitoring protocols.
Unit 2: Valod Manufacturing Facility
Facility Overview
Located at Plot No. 1082/P, Takli Road, Valod, Tapi, our second unit complements our primary facility with specialized capabilities for smaller volume production. The facility incorporates modern design principles that optimize workflow while maintaining the highest standards of sterility.
Key Specifications:
Manufacturing Vessel
4,000L SS 316L grade
Storage Capacity
3,000L temperature-controlled
Production Focus
100ml I.V. fluid specialization
Advanced Features
Process Automation
Integrated automation systems control critical parameters throughout the manufacturing process, ensuring consistency and reliability in production.
Quality Systems
Comprehensive quality management system with real-time monitoring and documentation of critical process parameters.
Packaging Excellence
State-of-the-art packaging line with automated inspection systems and advanced sealing technologies for product integrity.
Commitment to Excellence
Through our state-of-the-art facilities, advanced technology, and comprehensive infrastructure, Realcade Lifescience continues to set new standards in pharmaceutical manufacturing. Our dedication to quality, innovation, and continuous improvement ensures we remain at the forefront of I.V. fluid production.